jig adjustments

Post info here on welding jigs and fixtures.
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: jig adjustments

Postby Customize IT » Thu Jan 22, 2015 4:26 am

This is what I got from the drawings tell me if anything is off when you measure it and we will change to be right.

1. I could not get the overall length right off the front of neck but the back of lower tube of neck could get close.
2. I suspect there is a slight angle difference between the back bone and the upper tubes on the hardtail? I got 4 degrees difference the best I could do and make look right to me with the drawings and the pictures?
3. The front mount tabs are really lost to me on there location right now?
4. Not knowing a angle for the axle plates and tubes in the rear had to take my best guess?
5. Tried to research and find the neck angle for the bike but, could not find 35 degrees worked the best with what measurements I had or it seemed to me anyway?
6. Took a guess at all the mounting bolt sizes?

Here is what I got now?

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image

Image

Do not worry about the sharpness of the frame in drawing right now. After it is perfected I can put the radius in on all the tube bends and dimension them.
MAKE IT YOURS!!!

Altenative Energy Motorcycle
The owner is driven by:
BEER, BOURBON, WEED, & WOMEN

RIDE HARD, RIDE FAST,RIDE LOUD

User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: jig adjustments

Postby Customize IT » Thu Jan 22, 2015 4:51 am

Added the rear upper cross tube. In the print they are hidden lines not sure why not showing up when screen shooting to paint but the final drawing pdf it will show.

Image
MAKE IT YOURS!!!

Altenative Energy Motorcycle
The owner is driven by:
BEER, BOURBON, WEED, & WOMEN

RIDE HARD, RIDE FAST,RIDE LOUD

User avatar
curt
Contributor
Posts: 907
Joined: Tue Oct 25, 2011 11:36 am
SELF INTRODUCTION: hi everyone its me from the old bord hopeing to see everyone come here and all the newcomers . lets make this as good as the old one or even better . lookin foreward to seeing everyones projects continue and ill be continueing mine too
Location: utica new york

Re: jig adjustments

Postby curt » Thu Jan 22, 2015 6:02 pm

more coming to you
ever notice when you hit somethin or someone with a hammer you feel instantly better

User avatar
curt
Contributor
Posts: 907
Joined: Tue Oct 25, 2011 11:36 am
SELF INTRODUCTION: hi everyone its me from the old bord hopeing to see everyone come here and all the newcomers . lets make this as good as the old one or even better . lookin foreward to seeing everyones projects continue and ill be continueing mine too
Location: utica new york

Re: jig adjustments

Postby curt » Thu Jan 22, 2015 6:14 pm

we should have some plans for everyone soon in the plans section . custom doing a real nice job drawing these up . should be able to drop any unit 650 or 750 triumph in . I realize there isn't too many of us old brit bike chopper fans left but the few of us that are left will at least have some real plans to go by now .
ever notice when you hit somethin or someone with a hammer you feel instantly better

User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: jig adjustments

Postby Customize IT » Fri Jan 23, 2015 10:32 am

Added the motor mounts and bolt sizes please check.

Image

Image

Image
MAKE IT YOURS!!!

Altenative Energy Motorcycle
The owner is driven by:
BEER, BOURBON, WEED, & WOMEN

RIDE HARD, RIDE FAST,RIDE LOUD

User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: jig adjustments

Postby Customize IT » Fri Jan 08, 2016 1:13 pm

The bad news curt. I lost the draftsight file of the cad on this!

The GOOD news is it is now made in AutoCad.

Sorry I took so long.

Autocad file:

https://www.dropbox.com/s/naz0dge86y5hw ... e.dwg?dl=0

Screen shot we will find a way for you to review it.

Image

Image

Maybe Gary will open it up and put his real COOL Chopper Builders Handbook Banner Logo on the print?
MAKE IT YOURS!!!

Altenative Energy Motorcycle
The owner is driven by:
BEER, BOURBON, WEED, & WOMEN

RIDE HARD, RIDE FAST,RIDE LOUD

User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: jig adjustments

Postby Customize IT » Fri Jan 08, 2016 1:27 pm

You approve it and I will make a hardtail only print to go along with this?
MAKE IT YOURS!!!

Altenative Energy Motorcycle
The owner is driven by:
BEER, BOURBON, WEED, & WOMEN

RIDE HARD, RIDE FAST,RIDE LOUD

User avatar
curt
Contributor
Posts: 907
Joined: Tue Oct 25, 2011 11:36 am
SELF INTRODUCTION: hi everyone its me from the old bord hopeing to see everyone come here and all the newcomers . lets make this as good as the old one or even better . lookin foreward to seeing everyones projects continue and ill be continueing mine too
Location: utica new york

Re: jig adjustments

Postby curt » Fri Jan 08, 2016 10:24 pm

looks great to me thanks for the hard work Nate . I just wanted to share with everyone . if there is anything missing that someone needs let me know I am keeping the frame as a reference after I set my jig up so I can always go back to it . hope someone finds it useful . if someone can put this in the frame plans section that would be great thanks.
ever notice when you hit somethin or someone with a hammer you feel instantly better

User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: jig adjustments

Postby Customize IT » Sat Jan 09, 2016 4:17 pm

Here curt check the print with your frame Please?

There is a full drawing and 4 drawings printed seperate to make a large drawing to be able to read the numbers.

Anything can be changed?

Full

https://www.dropbox.com/s/gjcpoq71tphkc ... l.xps?dl=0

Print 1 thru 4 added together makes a large 4 sheet drawing.

https://www.dropbox.com/s/0090vl2dr0o7j ... l.xps?dl=0
https://www.dropbox.com/s/gbeqylpwx0y9a ... l.xps?dl=0
https://www.dropbox.com/s/y5jzx1r8mx9zn ... l.xps?dl=0
https://www.dropbox.com/s/bqpf770j4n7cd ... l.xps?dl=0
MAKE IT YOURS!!!

Altenative Energy Motorcycle
The owner is driven by:
BEER, BOURBON, WEED, & WOMEN

RIDE HARD, RIDE FAST,RIDE LOUD

User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: jig adjustments

Postby Customize IT » Mon Jan 11, 2016 9:12 pm

curt has checked the print says it is GOOD!

I have revised the print and radius the tubes in the Top and Front view and also made the text in the dimensions larger easier to read.

This is the CAD drawing file.

https://www.dropbox.com/s/3k0jezcg6cia9 ... 1.dwg?dl=0

This is the Full page print.

https://www.dropbox.com/s/u9jkjyqgem96i ... 9.xps?dl=0

Add these 4 together to make a large 4 pages print.

https://www.dropbox.com/s/80czr6xv4e8tp ... 1.xps?dl=0
https://www.dropbox.com/s/kulh9w7614aui ... 2.xps?dl=0
https://www.dropbox.com/s/a5u9wsn5g9wwt ... 3.xps?dl=0
https://www.dropbox.com/s/skdbidhkzzifi ... 4.xps?dl=0
MAKE IT YOURS!!!

Altenative Energy Motorcycle
The owner is driven by:
BEER, BOURBON, WEED, & WOMEN

RIDE HARD, RIDE FAST,RIDE LOUD

User avatar
gww25
Site Grandaddy
Posts: 219
Joined: Thu Nov 24, 2011 2:45 pm
SELF INTRODUCTION: I'm just an old chopper builders who still dabbles in the craft and I hope that I can contribute something to the discussions as time goes by. Most of you already know that I started the Chopper Builders Handbook site so you're probably already familiar with my philosophy on choppers and chopper work.
Location: Murphy, Texas
Contact:

Re: jig adjustments

Postby gww25 » Wed Jan 13, 2016 7:56 pm

Great work on that frame design but if you look into some of the data derived from structural studies on cycle frames you'll find that it is best not to make the neck tube part of the structural spaceframe. I've talked about this before. It's best to terminate the downtube into the backbone and then just brace the neck tube back into the downtube. It also make the frame easier to build in the first place and modify if needed down the road to change the rake angle.

User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: jig adjustments

Postby Customize IT » Wed Jan 13, 2016 8:06 pm

The neck, downtube, engine cradle, and backbone are using the stock 69 triumph frame.

This print was basically to show how to assemble the hardtail on a stock triumph frame.

We added all the motor and stock frame dimensions because they do not exist anywhere in print.
MAKE IT YOURS!!!

Altenative Energy Motorcycle
The owner is driven by:
BEER, BOURBON, WEED, & WOMEN

RIDE HARD, RIDE FAST,RIDE LOUD

hansgoudzwaard
Contributor
Posts: 764
Joined: Wed Oct 26, 2011 10:43 pm
SELF INTRODUCTION: I was on the last board as bonustoolkit. I have changed that to my given name.
I started a project build there " File and Fit." I paln to continue that when I go back home in Dec. 2011. I first joined the board when Gary W had it in the year 2005. That was the time I really gained an interest in building chops. I have a long way to go, compared to some here.

Re: jig adjustments

Postby hansgoudzwaard » Thu Mar 03, 2016 1:57 pm

Thank you for the opportunity to share these files. Fascinating stuff.

hardrock785
NewB
Posts: 5
Joined: Sun May 10, 2015 1:58 pm
SELF INTRODUCTION: I am a Navy veteran, '72-'75, I was an engineman, WESPAC. I have a stable full of Jap bikes from a step-through Honda 90 to a '79 Wing. I have 3-650 Yamaha twins, two of them have been chopped. I'm 63 years old. I am a retired truck driver. I live in central Montana.

Re: jig adjustments

Postby hardrock785 » Sun Jan 01, 2017 5:51 pm

nates the man


Return to “Jig and Fixture Building”

Who is online

Users browsing this forum: No registered users and 1 guest