frankenstein rear end knock-off

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hose_dragger
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Re: frankenstein rear end knock-off

Post by hose_dragger »

more
Attachments
16 resplined axles.jpg
16 resplined axles.jpg (99.73 KiB) Viewed 5093 times
17 resplined axle end.jpg
17 resplined axle end.jpg (99.87 KiB) Viewed 5093 times
18 diff bolted together.jpg
18 diff bolted together.jpg (90.59 KiB) Viewed 5093 times
19.jpg
19.jpg (102.4 KiB) Viewed 5093 times
20.jpg
20.jpg (106.25 KiB) Viewed 5093 times
hose_dragger
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Posts: 89
Joined: Tue Oct 25, 2011 4:58 pm
SELF INTRODUCTION: Former member of CBH....learning the ways to chop. Had a few bikes before....a few now...and lots more to come. Currently on a trike build, and a bike build. Thanks for having me back on board Dan. Hopefully I will do you guys proud!

Re: frankenstein rear end knock-off

Post by hose_dragger »

more
Attachments
21.jpg
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22.jpg
22.jpg (106.33 KiB) Viewed 5093 times
23.jpg
23.jpg (95.36 KiB) Viewed 5093 times
24 old flange turned down.jpg
24 old flange turned down.jpg (103.92 KiB) Viewed 5093 times
Dana 30 modified differential.jpg
Dana 30 modified differential.jpg (98.24 KiB) Viewed 5093 times
hose_dragger
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Posts: 89
Joined: Tue Oct 25, 2011 4:58 pm
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Re: frankenstein rear end knock-off

Post by hose_dragger »

more stuff
Attachments
P-10-001-01_(Sheet_4_of_4)[1].pdf
(251.94 KiB) Downloaded 206 times
P-10-001-01_(Sheet_3_of_4).pdf
(266.9 KiB) Downloaded 218 times
P-10-001-01_(Sheet_2_of_4).pdf
(304.84 KiB) Downloaded 189 times
P-10-001-01_(Sheet_1_of_4).pdf
(385.55 KiB) Downloaded 193 times
hose_dragger
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Posts: 89
Joined: Tue Oct 25, 2011 4:58 pm
SELF INTRODUCTION: Former member of CBH....learning the ways to chop. Had a few bikes before....a few now...and lots more to come. Currently on a trike build, and a bike build. Thanks for having me back on board Dan. Hopefully I will do you guys proud!

Re: frankenstein rear end knock-off

Post by hose_dragger »

Hahaha now you guys have everything I have on it....the rest is just eyeballing and winging it ;)
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Customize IT
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PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: frankenstein rear end knock-off

Post by Customize IT »

Hey could you give me some more dimensions so I could finish the print on the carrier??

I will post the dxf file when done for everyone!!

I need the length of the the red lines!!!

Image



Here is what I got!!


Image
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Customize IT
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Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: frankenstein rear end knock-off

Post by Customize IT »

I amnot sure if this will help with the sprocket sizes!!???


http://www.sprocketcalculator.com/


Deifferential to tire gear ratios!!

http://www.offroaders.com/tech/gear-ratio-chart.htm
hose_dragger
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Posts: 89
Joined: Tue Oct 25, 2011 4:58 pm
SELF INTRODUCTION: Former member of CBH....learning the ways to chop. Had a few bikes before....a few now...and lots more to come. Currently on a trike build, and a bike build. Thanks for having me back on board Dan. Hopefully I will do you guys proud!

Re: frankenstein rear end knock-off

Post by hose_dragger »

Man that looks good....wish I had the time to learn cad skills!

the 5/16 bolt holes for the sprocket and disc should be a max of 7/8" at the very deepest. That still gives you an eighth of an inch before you break through the wall into the cavity (which still won't be a deal breaker even if you make that mistake)

The 45 degree bevel is just for aesthetics and weight but is maybe 1/2"

The carrier bearing surfaces are identical on each end so the bore is machined to 1.627 dia x .865 deep

bolt pattern that bolts both halves together is whatever is standard on the dana 30 (can't remember that though)
hose_dragger
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Posts: 89
Joined: Tue Oct 25, 2011 4:58 pm
SELF INTRODUCTION: Former member of CBH....learning the ways to chop. Had a few bikes before....a few now...and lots more to come. Currently on a trike build, and a bike build. Thanks for having me back on board Dan. Hopefully I will do you guys proud!

Re: frankenstein rear end knock-off

Post by hose_dragger »

lots of this stuff was just off the top of my head by looking at pics and then figuring out how to do it. Kinda like we all do with our bikes :)
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Customize IT
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SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: frankenstein rear end knock-off

Post by Customize IT »

Here is the mount bracket!!

Not sure what I did wrong but can bot get 80 degrees??

I got 85 but with a diameter of .250 not a radius???



Image


I some how guess the 1/2 part!!!
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Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: frankenstein rear end knock-off

Post by Customize IT »

Here is the finshed frankin rip dxf!!

Anybody see anything wrong???

I will try to find a cloud server to post it up on if not!!

Anybody need any diamensions I can diamension it out if you ain't got CAD!!

I use Draftsight it is FREE!!

http://www.3ds.com/products-services/dr ... /overview/


Image
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: frankenstein rear end knock-off

Post by Customize IT »

I just relised I did not fix the 7/8 bolt holes I got that fixed now!!!

Man Thank You So Much for This!!!
User avatar
Customize IT
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Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: frankenstein rear end knock-off

Post by Customize IT »

Anybody know a place to host the dxf files??

It will be large not sure if I can attach here???




Image
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: frankenstein rear end knock-off

Post by Customize IT »

Did I overlook it or do you or can you please make a sketch of the axle tube outer pieces??

I will find a hosting site for the dxf files I hope???? Most only support pic and video uploads???
hose_dragger
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Posts: 89
Joined: Tue Oct 25, 2011 4:58 pm
SELF INTRODUCTION: Former member of CBH....learning the ways to chop. Had a few bikes before....a few now...and lots more to come. Currently on a trike build, and a bike build. Thanks for having me back on board Dan. Hopefully I will do you guys proud!

Re: frankenstein rear end knock-off

Post by hose_dragger »

Hi Customize IT....the 5/16 bolt holes that are 7/7" long are fully threaded.

The only thing ppl have to realize though is that the left side cavity I do not have the dimensions on as I simply used the dana 30 carrier to obtain them while I was turning the pc. I did not keep those dimensions. Though it would be easy to figure out if you had a carrier on hand to measure.

Nope no sketch of the axle outer pcs...i just freehanded them as I went.
hose_dragger
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Posts: 89
Joined: Tue Oct 25, 2011 4:58 pm
SELF INTRODUCTION: Former member of CBH....learning the ways to chop. Had a few bikes before....a few now...and lots more to come. Currently on a trike build, and a bike build. Thanks for having me back on board Dan. Hopefully I will do you guys proud!

Re: frankenstein rear end knock-off

Post by hose_dragger »

here are the spacer rods done.

12 inches between shoulders, 1.250 aluminum.
overall length of 12.230
drilled and tapped an inch deep on each end with 1/2" 13tpi
Attachments
25 spacer rods.jpg
25 spacer rods.jpg (38.36 KiB) Viewed 5077 times
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