Irish's CBH Old School Chopper Project

Post your ongoing projects in this section.
User avatar
IRISH
Lurker
Posts: 87
Joined: Thu Nov 17, 2011 11:31 pm
SELF INTRODUCTION: Hi All,
My name is Craig Irish. I live in Northern California. I've been a member for a long time but I am re registering because the board is new. I have a project build thread on this board call Irish's Old School Chopper Project. I'm glad the board is still going and I very much appreciate Dan keeping it going. Thanks Dan!
Craig

Re: Irish's CBH Old School Chopper Project

Post by IRISH »

Remove and throw away those conical springs.
pull 'em out
pull 'em out
P9140014.JPG (29.63 KiB) Viewed 5762 times
The kit comes with snap rings that hold the new delrin plate and clutch housing in.
the old stuff
the old stuff
P9140015.JPG (42.37 KiB) Viewed 5762 times
Re-grease the rollers
look in at your rollers - now is the time to install new grease. use the special moly stuff
look in at your rollers - now is the time to install new grease. use the special moly stuff
P9140016.JPG (31.64 KiB) Viewed 5762 times
Install the Ram Jett plate
stick it in there!
stick it in there!
P9140017.JPG (35.1 KiB) Viewed 5762 times
Install the circlips (snap-rings)
now these go in...use the pliers
now these go in...use the pliers
P9140019.JPG (42.13 KiB) Viewed 5762 times
Checking run-out of the housing
Attachments
put a dial indicator on the housing and check it for excessive run-out
put a dial indicator on the housing and check it for excessive run-out
pic 13.JPG (13.85 KiB) Viewed 5762 times
User avatar
IRISH
Lurker
Posts: 87
Joined: Thu Nov 17, 2011 11:31 pm
SELF INTRODUCTION: Hi All,
My name is Craig Irish. I live in Northern California. I've been a member for a long time but I am re registering because the board is new. I have a project build thread on this board call Irish's Old School Chopper Project. I'm glad the board is still going and I very much appreciate Dan keeping it going. Thanks Dan!
Craig

Re: Irish's CBH Old School Chopper Project

Post by IRISH »

Re-install the discs and cover
P9140023.JPG
P9140023.JPG (37.3 KiB) Viewed 5762 times
Adjust the clutch.
P9140025.JPG
P9140025.JPG (42.44 KiB) Viewed 5762 times
You're done! Celebrate and go for a test ride! OK go for a test ride first...
P9140011.JPG
P9140011.JPG (60 KiB) Viewed 5762 times
The chain drive
Drive...
Drive...
school yard bike pics 013small.jpg (101.25 KiB) Viewed 5762 times
The business side.
The business side!
The business side!
P8130030small.JPG (100.99 KiB) Viewed 5762 times
Room for one more image so here you can see the bronze oil tank that I designed and my brother Grant built and engraved with my Skull Leaf Clover Irish Cycles logo. Thanks to pops David Irish who machined the vented cap and filler neck for the tank.
Skull Leaf Clover Oil Bag by Grant Irish.JPG
Skull Leaf Clover Oil Bag by Grant Irish.JPG (73.63 KiB) Viewed 5762 times
User avatar
IRISH
Lurker
Posts: 87
Joined: Thu Nov 17, 2011 11:31 pm
SELF INTRODUCTION: Hi All,
My name is Craig Irish. I live in Northern California. I've been a member for a long time but I am re registering because the board is new. I have a project build thread on this board call Irish's Old School Chopper Project. I'm glad the board is still going and I very much appreciate Dan keeping it going. Thanks Dan!
Craig

Re: Irish's CBH Old School Chopper Project

Post by IRISH »

OK I finally rounded up all of the photos that I have. I'll post them in order that they were taken which will show the different looks. The only real differences are the gas and oil tanks. Later I changed some other bits also. So here goes...

This is in my driveway while I was still tuning the carburetor and ignition and sorting the clutch and linkage for the clutch.
This is June '06 with the bronze tank. I was engraved on top with my cyclhed logo, a skull with wings, no not HA! I need to find a picture. The tank is still around somewhere.
This is June '06 with the bronze tank. I was engraved on top with my cyclhed logo, a skull with wings, no not HA! I need to find a picture. The tank is still around somewhere.
Chopper june06.JPG (64.28 KiB) Viewed 5751 times
The gas and oil tanks were made with silicon bronze sheet metal with brass caps and bungs. They had a bronze and green colored patina applied to them and then they were waxed. The gas tank looked cool, if a bit crude, but proved to be too heavy.
The gas and oil tanks were made with silicon bronze sheet metal with brass caps and bungs. They had a bronze and green colored patina applied to them and then they were waxed. The gas tank looked cool, if a bit crude, but proved to be too heavy.
Chopper 2 june06.JPG (57.78 KiB) Viewed 5751 times
I switched over to the original steel sporty frisco tank because the bronze tank was too heavy and broke the mounts off the frame! I also switched back and forth between the bronze and steel oil tanks when one would spring a leak and I'd have to weld it.
On a ride in the North GA mountains Oct. '06
On a ride in the North GA mountains Oct. '06
craig_01L.jpg (129.48 KiB) Viewed 5751 times
Oct. '06 Burnt Mountain Georgia
Oct. '06 Burnt Mountain Georgia
craig_02L.jpg (144.96 KiB) Viewed 5751 times
User avatar
IRISH
Lurker
Posts: 87
Joined: Thu Nov 17, 2011 11:31 pm
SELF INTRODUCTION: Hi All,
My name is Craig Irish. I live in Northern California. I've been a member for a long time but I am re registering because the board is new. I have a project build thread on this board call Irish's Old School Chopper Project. I'm glad the board is still going and I very much appreciate Dan keeping it going. Thanks Dan!
Craig

Re: Irish's CBH Old School Chopper Project

Post by IRISH »

These are some the first pictures I took of the bike when it was finished and pretty much sorted.
P8130028L.JPG
P8130028L.JPG (80.71 KiB) Viewed 5751 times
P8130025L.JPG
P8130025L.JPG (88.25 KiB) Viewed 5751 times
P8130022L.JPG
P8130022L.JPG (80.15 KiB) Viewed 5751 times
P8130024L.JPG
P8130024L.JPG (96.04 KiB) Viewed 5751 times
P8130016L.JPG
P8130016L.JPG (88.07 KiB) Viewed 5751 times
P8130021L.JPG
P8130021L.JPG (100.83 KiB) Viewed 5751 times
User avatar
IRISH
Lurker
Posts: 87
Joined: Thu Nov 17, 2011 11:31 pm
SELF INTRODUCTION: Hi All,
My name is Craig Irish. I live in Northern California. I've been a member for a long time but I am re registering because the board is new. I have a project build thread on this board call Irish's Old School Chopper Project. I'm glad the board is still going and I very much appreciate Dan keeping it going. Thanks Dan!
Craig

Re: Irish's CBH Old School Chopper Project

Post by IRISH »

I rode the bike to the 2007 Horse Smoke Out 8 in Salisbury, NC and camped for a couple days. The night before I left I painted some yellow panels on the tank. I had the tank pinstriped by a guy called Jaybird at the show. I met some cool folks and had a blast
My camp at Smoke Out 8, 2007
My camp at Smoke Out 8, 2007
P1010001.JPG (54.26 KiB) Viewed 5751 times
Jaybird and his buddies.
Jaybird and his buddies.
Jaybird striping my tanks Horse SmokeOut.JPG (45.19 KiB) Viewed 5751 times
Tank panels
Tank panels
P1010039.JPG (37.38 KiB) Viewed 5751 times
Tank top pin stripes
Tank top pin stripes
P1010038.JPG (54.57 KiB) Viewed 5751 times
I still have this tank on a shelf in my shop.
Attachments
Riding with some friends North GA Oct. '08<br />&quot;Do these chaps make my ass look missing?&quot; (that's not me BTW)
Riding with some friends North GA Oct. '08
"Do these chaps make my ass look missing?" (that's not me BTW)
Ride 1-13-08 North GA mountains .jpg (117.59 KiB) Viewed 5751 times
Last edited by IRISH on Tue Apr 24, 2012 3:02 am, edited 1 time in total.
User avatar
IRISH
Lurker
Posts: 87
Joined: Thu Nov 17, 2011 11:31 pm
SELF INTRODUCTION: Hi All,
My name is Craig Irish. I live in Northern California. I've been a member for a long time but I am re registering because the board is new. I have a project build thread on this board call Irish's Old School Chopper Project. I'm glad the board is still going and I very much appreciate Dan keeping it going. Thanks Dan!
Craig

Re: Irish's CBH Old School Chopper Project

Post by IRISH »

I moved from North GA to North CA in '08. The bike underwent a transformation soon thereafter....pictures coming soon. Stay tuned! Thanks for being patient and not posting here until its done! Craig
User avatar
IRISH
Lurker
Posts: 87
Joined: Thu Nov 17, 2011 11:31 pm
SELF INTRODUCTION: Hi All,
My name is Craig Irish. I live in Northern California. I've been a member for a long time but I am re registering because the board is new. I have a project build thread on this board call Irish's Old School Chopper Project. I'm glad the board is still going and I very much appreciate Dan keeping it going. Thanks Dan!
Craig

Re: Irish's CBH Old School Chopper Project

Post by IRISH »

A small update until I can get this finished properly. Enjoy the videos...


hose_dragger
Lurker
Posts: 89
Joined: Tue Oct 25, 2011 4:58 pm
SELF INTRODUCTION: Former member of CBH....learning the ways to chop. Had a few bikes before....a few now...and lots more to come. Currently on a trike build, and a bike build. Thanks for having me back on board Dan. Hopefully I will do you guys proud!

Re: Irish's CBH Old School Chopper Project

Post by hose_dragger »

Always loved watching your bike come together man. Great looking scooter!
User avatar
IRISH
Lurker
Posts: 87
Joined: Thu Nov 17, 2011 11:31 pm
SELF INTRODUCTION: Hi All,
My name is Craig Irish. I live in Northern California. I've been a member for a long time but I am re registering because the board is new. I have a project build thread on this board call Irish's Old School Chopper Project. I'm glad the board is still going and I very much appreciate Dan keeping it going. Thanks Dan!
Craig

Re: Irish's CBH Old School Chopper Project

Post by IRISH »

Thanks hoser! I thought I'd better get back on here and see what's up. I'm going to keep updating this until it's complete. I'll post pictures of versions 2, 3, and 4. Or should it changed be 2.0, 3.0.... ;)

The only real changes I made were: a new fuel tank with a tunnel, it's the same style Sportster tank, but tunneled and mounted low over the top tube. A much better look IMO.
And I changed the color on the bronze oil tank to black patina from the green. I also changed the headlamp out for a Arlen Ness aluminum unit.
The new tank...
The new tank...
2008_0923newtank0010.JPG (61.34 KiB) Viewed 5666 times
Oil tank black patina by brother Grant.
Oil tank black patina by brother Grant.
2008_0923newtank0020.JPG (61.44 KiB) Viewed 5666 times
The new Ness headlamp. In the video you can see it vibrating....I had to tighten it up!
The new Ness headlamp. In the video you can see it vibrating....I had to tighten it up!
2008_0928newtank0002.JPG (72.54 KiB) Viewed 5666 times
Side view...
Side view...
2008_0928newtank0001.JPG (68.08 KiB) Viewed 5666 times
Yes, it's running.
Yes, it's running.
2008_0928newtank0003.JPG (68.36 KiB) Viewed 5666 times
View from the top...
View from the top...
2008_0928newtank0004.JPG (66.84 KiB) Viewed 5666 times
User avatar
IRISH
Lurker
Posts: 87
Joined: Thu Nov 17, 2011 11:31 pm
SELF INTRODUCTION: Hi All,
My name is Craig Irish. I live in Northern California. I've been a member for a long time but I am re registering because the board is new. I have a project build thread on this board call Irish's Old School Chopper Project. I'm glad the board is still going and I very much appreciate Dan keeping it going. Thanks Dan!
Craig

Re: Irish's CBH Old School Chopper Project

Post by IRISH »

Version 3 changes were not much, but it changed the look quite a bit: Changed out the sissy bar for some hotrod style drilled struts that I whipped up, pillion removed and some bronze bits for the engine and air filter.
Left side
Left side
2009_0823version3-1.JPG (114.46 KiB) Viewed 5666 times
Right
Right
2009_0823version3-2.JPG (101.46 KiB) Viewed 5666 times
Ass.
Ass.
2009_0823version3-3.JPG (109.12 KiB) Viewed 5666 times
motor bits
motor bits
2009_0823version3-4.JPG (117.44 KiB) Viewed 5666 times
No front fender...another change.
No front fender...another change.
2009_0823version3-5.JPG (120.62 KiB) Viewed 5666 times
shift lever
shift lever
2009_0823version3-6.JPG (113.28 KiB) Viewed 5666 times
User avatar
IRISH
Lurker
Posts: 87
Joined: Thu Nov 17, 2011 11:31 pm
SELF INTRODUCTION: Hi All,
My name is Craig Irish. I live in Northern California. I've been a member for a long time but I am re registering because the board is new. I have a project build thread on this board call Irish's Old School Chopper Project. I'm glad the board is still going and I very much appreciate Dan keeping it going. Thanks Dan!
Craig

Re: Irish's CBH Old School Chopper Project

Post by IRISH »

The next change I made was to switch over to foot shift from the jockey/suicide clutch set-up. I welded a bracket onto the frame to hold the end of the clutch cable and switched the lever on the trans for a cable type. I installed a Jaybrake clutch lever to match the front brake m/c on the other side. I found a matching left side forward control too; don't ya love ebay? I installed the proper lever on the trans and connected it to the foot pedal with bent rod. From looking at the pics I also went back to the steel oil tank and also changed the tail lamp and tag bracket to a cat eye. Oh and it looks like I added some ISO pegs with stirrups...oh and the sissy bar is back!
the clutch lever...unbelievable...
the clutch lever...unbelievable...
2010_0213Version4-6.JPG (88.06 KiB) Viewed 5666 times
linkage..amazing.
linkage..amazing.
2010_0213Version4-2.JPG (81.36 KiB) Viewed 5666 times
clutch cable holder...why did I take a picture of that??
clutch cable holder...why did I take a picture of that??
2010_0213Version4-4.JPG (77.39 KiB) Viewed 5666 times
dunno...
dunno...
2010_0213Version4-5.JPG (79.29 KiB) Viewed 5666 times
steel oil tank painted semi gloss black..ooh exciting.
steel oil tank painted semi gloss black..ooh exciting.
2010_0213Version4-1.JPG (61.94 KiB) Viewed 5666 times
new left matching forward control with bitchin' iso pegs...wow
new left matching forward control with bitchin' iso pegs...wow
2010_0213Version4-3.JPG (75.26 KiB) Viewed 5666 times
...continued below
User avatar
IRISH
Lurker
Posts: 87
Joined: Thu Nov 17, 2011 11:31 pm
SELF INTRODUCTION: Hi All,
My name is Craig Irish. I live in Northern California. I've been a member for a long time but I am re registering because the board is new. I have a project build thread on this board call Irish's Old School Chopper Project. I'm glad the board is still going and I very much appreciate Dan keeping it going. Thanks Dan!
Craig

Re: Irish's CBH Old School Chopper Project

Post by IRISH »

Sorry about all of the goofy shit in the background of the pictures.
Boot heel to crank pulley clearance I guess...
Boot heel to crank pulley clearance I guess...
2010_0213Version4-7.JPG (61.72 KiB) Viewed 5666 times
the new tag and tail lamp holder I so expertly fabricated...it's getting late.
the new tag and tail lamp holder I so expertly fabricated...it's getting late.
2010_0213Version4-8.JPG (80.08 KiB) Viewed 5666 times
front fender (that's mudguard for you brits) is still missing...
front fender (that's mudguard for you brits) is still missing...
2010_0213Version4-9.JPG (72.61 KiB) Viewed 5666 times
the bitch (bar) is back..stone cold sober and matter-of-fact...sorry...
the bitch (bar) is back..stone cold sober and matter-of-fact...sorry...
2010_0213Version4-10.JPG (68.49 KiB) Viewed 5666 times
Stay tuned for the final installment coming soon. Including hotrod flames and moto-x pegs...
Jeff L
Contributor
Posts: 687
Joined: Fri Oct 28, 2011 5:09 pm
SELF INTRODUCTION: Hey...I live in South Jersey (the Super Fund State) work as an Operating Engineer local825.Besides bikes I love to fish the surf.I have my current & seemingly endless project a BSA 750 Rocket3, a 72 Honda CB750,79 Kawasaki KZ1000, 48 Simplex, & a 62 Norton Atlas engine
Location: South Jersey

Re: Irish's CBH Old School Chopper Project

Post by Jeff L »

looks much better with the lower tank
Changing the shape of the Earth...1 bucket at a time...IUOE local 825 top of the food chain
Kiwicaveman
NewB
Posts: 17
Joined: Thu Oct 27, 2011 1:28 am
SELF INTRODUCTION: I am a mechanical engineer working in the oil and gas industry based in a gas treatment plant in south Taranaki new Zealand.
I live in New Plymouth, Taranaki, New Zealand
I have been riding bikes for over 40 years
Location: Taranaki, New Zealand

Re: Irish's CBH Old School Chopper Project

Post by Kiwicaveman »

Thanks for sharing your build. I followed it on the old board. Its one of the best build logs.................inspiring.
Cheers
Clive
"This is your life, are you who you want to be?
This is your life, is it everything you dreamed that it would be
When the world was younger and you had everything to lose?"
Switchfoot
User avatar
IRISH
Lurker
Posts: 87
Joined: Thu Nov 17, 2011 11:31 pm
SELF INTRODUCTION: Hi All,
My name is Craig Irish. I live in Northern California. I've been a member for a long time but I am re registering because the board is new. I have a project build thread on this board call Irish's Old School Chopper Project. I'm glad the board is still going and I very much appreciate Dan keeping it going. Thanks Dan!
Craig

Re: Irish's CBH Old School Chopper Project

Post by IRISH »

I thought I would finally finish adding the last pictures of my CBH Old School Chop. This is the final version of the motorcycle with the black paint, white flames and red striping.
Attachments
2010_0927Ng1510072LW.JPG
2010_0927Ng1510072LW.JPG (112.99 KiB) Viewed 5464 times
2010_0927Ng1510073LW.JPG
2010_0927Ng1510073LW.JPG (128.88 KiB) Viewed 5464 times
2010_0927Ng1510074LW.JPG
2010_0927Ng1510074LW.JPG (129.29 KiB) Viewed 5464 times
2010_0927Ng1510075LW.JPG
2010_0927Ng1510075LW.JPG (121.4 KiB) Viewed 5464 times
2010_0927Ng1510076LW.JPG
2010_0927Ng1510076LW.JPG (117.77 KiB) Viewed 5464 times
2010_0927Ng1510077LW.JPG
2010_0927Ng1510077LW.JPG (116.1 KiB) Viewed 5464 times
Post Reply

Return to “Project Build-Logs”