Busted Rubber - The Unwanted Child- Build

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User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








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[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Busted Rubber - The Unwanted Child- Build

Post by Customize IT »

Got the tach, fill cap and temp gauge mounted.

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oldboy
NewB
Posts: 20
Joined: Tue Jul 08, 2014 2:37 pm
SELF INTRODUCTION: Been building, fettling and racing motorcycle's since 1969 - now mucking about with a Japanese custom a 1987 EN450 Kwaker - plan is to re-model and style it into a bobber/chopper type thing.... I also have a 1986 Suzuki GSX750 planning to play with this one over the winter this will be an AMA superbike replice/streetfighter type thing
Location: Portsmouth U.K

Re: Busted Rubber - The Unwanted Child- Build

Post by oldboy »

HI Mate - you do know that you don't need the collant expansion tank don't ya? - I just run a hidden pipe from the rad overflow to the road, just thought it might help clean up the look a little....
User avatar
curt
Long in the Tooth
Posts: 1068
Joined: Tue Oct 25, 2011 11:36 am
SELF INTRODUCTION: hi everyone its me from the old bord hopeing to see everyone come here and all the newcomers . lets make this as good as the old one or even better . lookin foreward to seeing everyones projects continue and ill be continueing mine too
Location: utica new york

Re: Busted Rubber - The Unwanted Child- Build

Post by curt »

depends where your from the dot and epa would hang you for that here in NY
ever notice when you hit somethin or someone with a hammer you feel instantly better
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Busted Rubber - The Unwanted Child- Build

Post by Customize IT »

I actually could have packed it full of water wetter and just ran a hose straight from the pump to the head. Lost the radiator too.

http://www.redlineoil.com/product.aspx?pid=74

I like being able to see what level it is.

I got my expansion tank mounted.

All the radiator lines are hose clamped.

I played around with adding teeth with paint to the radaitor shield?

I added a section to the base of the battery box to lower battery and mounted the new sealed battery because it is on it side at a small tilt.

I added a plate to the rear to seal from the tire throwing water into the battery box.

I have enough room for the ingnitor fuse box capacitor for reserve lighting and the flasher relay in the battery box.

I made a plate and mounted the rectifier/regulator and starter relay by foot peg and made upper shield to keep water off them. The rectifier regulator combo needs to be air cooled anyway.

I made new footpegs using the old ones and 1in dom tube then the aluminum sleaves and some o rings.

I made the handle bar grips and went with a narrow look only big enough for your hand. Should look Custom.

Also cut the levers back too 3 fingers instead of 4.

I also added the foam to the bottom of the fuel tank so it does not rub a hole on the bars.

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User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Busted Rubber - The Unwanted Child- Build

Post by Customize IT »

I made the front wheel spacers.

I cut the tabs off the speedo gear on the wheel.

Removed the seal from the speedo unit.

Turned the steel spacer out and made a pressed on aluminum housing for the seal.

I now have the original seal and have deleted the speedo.

Had to extend the other spacer and turn them both to the girder width.

I then mounted the brake caliper using a 1/4 inch plate ans some turned bolting mounts made on the lathe to reuse the stock bolts.

I got real lucky and the stock offset for the caliper was 1/4 in from the spindle mount.

I also drilled the nut and axle for the safety pin.

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Artie
NewB
Posts: 8
Joined: Sun Feb 16, 2014 8:21 am
SELF INTRODUCTION: Hi, bike restorer of 25 years, hoping to step up with an outside the box (for me) build and seeking inspiration, tech assist and bling. Based in Australia I'm a builder of parts as we have few suppliers of non standard parts.

Re: Busted Rubber - The Unwanted Child- Build

Post by Artie »

Funny, while I didn't have the desire to actually ride a chopper of any length, and our laws here in Aus make it almost impossible to road register one, I've been an avid follower of this build and the Star by Spidr. Amazing stuff! You guys need a belly full of booze and a pat on the back, the engineering is absolutely incredible.


I'll be the first to say that when you posted up those rough sketches of what you were trying to do, I wasn't enthusiastic.... put that down to my lack of imagination. Now I can 'see' this thing, I'm more than impressed. Seriously, if we were in the same country Id hop into the truck grab a slab of beer and drive on over, just to chew the fat and look at the beast in the flesh.....

I have several machines which will never hit the road again, my rogues gallery that I wander around (with a beer) polish and occasionally start up (Ducati, Triumph and others), I NOW don't see why a (never to be registered) chopper couldn't be part of that harem.....

Guys, thank you all for the inspiration...... :obscene-drinkingcheers:

Artie
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Busted Rubber - The Unwanted Child- Build

Post by Customize IT »

Thanks Man.

It is those types comments that keep me going!

You know a Ducati chopper sounds interesting to me.

I got the horn mounted.

Cut 3/8 hose and slid on my steering stops for bumpers no paint chipping..

Made side covers to bring the body work out uniform.

Made turn signals. These lights can be slid right into 1 dom tube for other possiblities and come in red and yellow just need a 3/4 in hole. 7$ each for them. Got at O'reilly auto parts.

http://www.optronicsinc.com/oemtruck-new.html

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Just showing the possibilities for frame stop turn or stop lights with 1 in dom tubes,

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Jeff L
Contributor
Posts: 687
Joined: Fri Oct 28, 2011 5:09 pm
SELF INTRODUCTION: Hey...I live in South Jersey (the Super Fund State) work as an Operating Engineer local825.Besides bikes I love to fish the surf.I have my current & seemingly endless project a BSA 750 Rocket3, a 72 Honda CB750,79 Kawasaki KZ1000, 48 Simplex, & a 62 Norton Atlas engine
Location: South Jersey

Re: Busted Rubber - The Unwanted Child- Build

Post by Jeff L »

Nice find on the Lights Man.
Changing the shape of the Earth...1 bucket at a time...IUOE local 825 top of the food chain
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Busted Rubber - The Unwanted Child- Build

Post by Customize IT »

Thanks!

Made a front fender.

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User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Busted Rubber - The Unwanted Child- Build

Post by Customize IT »

Got my front brake line made and bled.

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User avatar
curt
Long in the Tooth
Posts: 1068
Joined: Tue Oct 25, 2011 11:36 am
SELF INTRODUCTION: hi everyone its me from the old bord hopeing to see everyone come here and all the newcomers . lets make this as good as the old one or even better . lookin foreward to seeing everyones projects continue and ill be continueing mine too
Location: utica new york

Re: Busted Rubber - The Unwanted Child- Build

Post by curt »

that's some nice work man
ever notice when you hit somethin or someone with a hammer you feel instantly better
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Busted Rubber - The Unwanted Child- Build

Post by Customize IT »

Thanks!

Got my side cover changed out from where the previous owner had dropped it and put the foot peg thru the case. The reason the bike was parked and sold.

Got my new chain on.

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User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Busted Rubber - The Unwanted Child- Build

Post by Customize IT »

I got the tank sealer in. Takes a few hrs to do this.

4 days and will be ready for fuel. But, will not have to worry about the inside rusting.

I only have to wire her up now. Hope to not let any smoke out doing it.

Wish me luck.

Hope there are still some interested in this?

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User avatar
curt
Long in the Tooth
Posts: 1068
Joined: Tue Oct 25, 2011 11:36 am
SELF INTRODUCTION: hi everyone its me from the old bord hopeing to see everyone come here and all the newcomers . lets make this as good as the old one or even better . lookin foreward to seeing everyones projects continue and ill be continueing mine too
Location: utica new york

Re: Busted Rubber - The Unwanted Child- Build

Post by curt »

were all still watchin man
ever notice when you hit somethin or someone with a hammer you feel instantly better
hansgoudzwaard
Contributor
Posts: 804
Joined: Wed Oct 26, 2011 10:43 pm
SELF INTRODUCTION: I was on the last board as bonustoolkit. I have changed that to my given name.
I started a project build there " File and Fit." I paln to continue that when I go back home in Dec. 2011. I first joined the board when Gary W had it in the year 2005. That was the time I really gained an interest in building chops. I have a long way to go, compared to some here.

Re: Busted Rubber - The Unwanted Child- Build

Post by hansgoudzwaard »

Checking in every day.

Thanks for all the time you spend posting..
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