Fractured Lacerations - Build - I Broke my Knife!

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funfool
NewB
Posts: 12
Joined: Wed Nov 11, 2015 9:11 pm
SELF INTRODUCTION: Howdy, I use to ride bikes and fix them, build them, cut them up and put them together again.
I dunno life comes along, promotions and longer hours at work kids .... then one day I wake up, and I just have to build another bike and start riding again.
I am looking for a site just like this to gain knowledge, look at the builds ...loving the way the board index is laid out. I have 90% of the tools I need, mill lathe etc... just need to refresh.

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by funfool »

nuuuuuu!
How can you leave us in suspense again with out telling us the outcome?
They look great, but somehow they are to shiny. But they are not finished...... I am trying to guess what they will look like finished :popcorn:
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Sorry Friend!

Got the filters done.
Welded 8 pieces together and put on rotary table. Milled the centers out and drilled for 6 bolt holes.

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Milled the outer size.

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Cleaned up with a air grinder.

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Took a new Fram filter I have had laying around here for years.

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Cut it open with grinder and razor wheel for materials.

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Made the screens from it.

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Welded nuts to the back of the inside rings.

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Welded these rings inside the tubes.

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Cut the filter material from Fram filter to shape.

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It is held between two screens.

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Installed on the bike.

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Swamprabbit1
Conventioneer
Posts: 227
Joined: Wed Aug 13, 2014 10:34 am
SELF INTRODUCTION: I'm from Arkansas. Farm equipment mechanic. Love working on bikes with my 7yr old daughter. Single dad. Doing it all on my own. Good standing member over on the Honda rebel forum and TCU forum. My first chopper build was a Honda Rebel 250. Looking for a big brother to it. A Honda Rebel 450. I'm wanting to build a girder for the 250 and was told that this is the place to come for knowledge and help.

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Swamprabbit1 »

Like it. Looks great.
Through the Gates of Hell for a Wounded Marine.
Devil Doc
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Thanks David!

Made a bracket, new bushing, and knob for the idle adjuster.

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User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

The bike is at the speed shop. Working on fitting the oil cooling and brake lines in AN fittings.

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Indian Mark
General Smart-Ass
Posts: 231
Joined: Wed Nov 09, 2011 1:30 pm
SELF INTRODUCTION: So,...I guess I'm a newb. Can I get my "General Smart-Ass" moniker back, or do I actually have to build something. Like a chopper for example. I am hoping to re-start a build that's been sitting in my shop for a couple years with most of the parts already acquired.
Just wanted to thank Dan and anyone else involved in getting this board up and running.
Dan is a personal friend of mine and one of the finest people I know. I have a world of respect for him, not just for his work here but also for reasons beyond this forum.
Not sure if that's 200 words, but that's my intro and I'm sticking to it.
BTW, I'm Mark. Not Indian, just a fanatic of the motorcycle brand.

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Indian Mark »

Totally sick! love it man. Nice job!
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Thanks Friend!

Welded the tunnel fully inside and out. Tacked the outer shell on. It is ready to do the closing welds.

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User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Finish welded the tank. Ready for pressure testing.

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funfool
NewB
Posts: 12
Joined: Wed Nov 11, 2015 9:11 pm
SELF INTRODUCTION: Howdy, I use to ride bikes and fix them, build them, cut them up and put them together again.
I dunno life comes along, promotions and longer hours at work kids .... then one day I wake up, and I just have to build another bike and start riding again.
I am looking for a site just like this to gain knowledge, look at the builds ...loving the way the board index is laid out. I have 90% of the tools I need, mill lathe etc... just need to refresh.

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by funfool »

looking awesome as usual.
I had a question about the control you made for the idle.
Seems to me, would use a screwdriver and set it once and leave it.
But I must be thinking of something else .
Looking forward to the youtube startup vid :auto-biker:
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

It is a set it once and leave it screw.

But, on a sport bike they put it on a cable to the plastic side cover so, you do not have to remove the cover to adjust the idle.

Instead of tucking the cable away I made the bracket so the cable is functional and not a hidden after thought.

Still a few things to build before the start. I am sure ready for it too! Will be 2 inchs snow or a ice storm my luck the day I fire her up?
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

The petrol tank has been welded, pressure checked, and annealed. Started work on the oil cooling.

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Stock Cooler

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New cooling system

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Mounting brackets are made will be welded in the frame tomorrow and rubber mounted on the bolts.
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Oil coolers rubber mounted. Oil and brake lines plumbed. Brake lines have been bleed. Fuel cap drilled and cross drilled for vent. The design put into the cap.

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User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

Stamped all the rings for the pods. Ground and cleaned, bead blasted the insides of housings. Tapped and blocked off the emissions on valve cover. Vacuum cap on #2 carb for the vacuum fuel shut off. Received and installed my new fuel shut off valves.

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jbfrmca
Lurker
Posts: 66
Joined: Fri Dec 23, 2011 1:21 am
SELF INTRODUCTION: dan. my names john or jbfrmca on most boards . i was on the old board(not very much i'm afraid) been messing with bikes my whole life. still want to learn as much as i can while i can. thanks in advance. later john.

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by jbfrmca »

does that motor have two breathers? if not i'm thinking you might need to let the motor breathe. killer work btw, i like to make things myself but your taking it to a whole 'nuther level.
User avatar
Customize IT
Contributor
Posts: 992
Joined: Thu Sep 19, 2013 7:54 am
SELF INTRODUCTION: I am a young punk kid that needs some help building himself a chopper!!

I am sorry I only have a hotmail account???

Tell me what I need to do I need help with my girder!!!

PLESE HELP????


[url=http://imgur.com/8saXkqN][img]http://i.imgur.com/8saXkqNl.jpg[/img][/url]








[url=http://imgur.com/pXJZqQ0][img]http://i.imgur.com/pXJZqQ0l.jpg[/img][/url]









[url=http://imgur.com/T3Q4Ev4][img]http://i.imgur.com/T3Q4Ev4l.jpg[/img][/url]









[url=http://imgur.com/fsXGYQw][img]http://i.imgur.com/fsXGYQwl.jpg[/img][/url]
Location: Ohio, USA

Re: Fractured Lacerations - Build - I Broke my Knife!

Post by Customize IT »

On my ninja there is 2 vents. I have been informed this is the crank case vent for this motor. So will have to screw a muffer vent in where I thread the cap.

And THANK YOU!
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