The Chopper Compendium

Thanks to GOOD Friends I was told the error I had done by blocking the crank case vent off.

I will just thread in a air muffler and get it right.

http://www.mcmaster.com/#4402k51/=10dqf5a



Took a video also before I brought the bike home.

https://youtu.be/1WFqUfk10Js

Welded a battery box up. Could not fix the hinges until I knew excatly how the outer engraving plate bolted up. So, made a g code from a image cnc engraved that. Then worked hand engraving the plate.





Got it roughed in ready to do the final hand engraving make it look 3D.

Started with a image.



Video of the cnc engraver doing its thing.

https://youtu.be/VPBdkTxdaz0



Layout of design



Cut to shape of box door.





Put in the mill and cut the border in.



Used a dremel and cut the rough cut around the images.



Used a engraver and traced the fracture lines.



Rough dremel cut those out.





The engraving needs to be deeper so I can make the banners and guy with more depth. Now that I have the edges seen easy put the piece back in the mill and hand cranked cut .125 deep.

Painted and finished.

You ought to look up "selectedgrub"s thread on the JJ ! Topic name " Mine "

I am Banned from the JJ now.

I go to his blog and there is another forum I can talk to him at. He sees and follows my work and post there sometimes. He actually talks a bit there unlike the JJ

Got the other side done.

Cnc Engraved



Borders on manual mill.





Router around images.



Back on manual mill.











Hand router and clean up.





Paint





Wait for paint to dry then buff and done.

Mounted the engravings with stainless bolts. Welded nuts to back side in box. Installed key lock and welded the stay plate. Welded hinges on door. Battery box is done and ready to make mounts

Added 2 more hinges. Welded the straps on hinges where the pins are so they can not open off pin. Mounted the box so it can be removed.

Got 1 side of the engine engraving done now to work on the other side.

Got the other side done.

Ground the image off side cover. Drew a new engraving.



Electric engraved it.



Went around image with a 1/16th ball cutter.



Then 3/16ths in ball cutter.



Ground the open spaces.



Repeated that 2 more times.



Put the background in it by just tapping the ball cutter.



Painted.



Finished after sanding.

Redid the crank case breather, Mounted the key switch. Working on the wiring.

Shipped the seat unit out to have the seat made in leather to YONA at Scooter Seats.

https://www.facebook.com/Scooter-Seats- ... 8/?fref=ts

Sent a image with it. He will make it look close to this.