http://www.crimescenechoppers.com/blog/jigplans/
It has been a 3 week process.
I started by cutting the two main slide rails.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/JigandEndmillsharpener013_zpsea645b59.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/JigandEndmillsharpener012_zps4b9da00b.jpg)
I put one rail on top the other to insure same length.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/JigandEndmillsharpener014_zps85a80556.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/JigandEndmillsharpener015_zpsd2865a4d.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/JigandEndmillsharpener016_zps85609bf7.jpg)
Did the same with the top rails.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/JigandEndmillsharpener017_zps6fe7bc5e.jpg)
I cut all the other pieces and sand blasted the ones that fit in the cabnet.
This took a long time!!!!
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig001_zps05c303a8.jpg)
Then took the burrs off all parts.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig002_zps93f2d269.jpg)
All the parts blasted.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig003_zps0be11b7e.jpg)
I then sanded them and the ones that would not fit in cabnet.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig004_zps9ba23c9d.jpg)
All the parts cleaned and ready for machining.
This took a long time!!!!
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig005_zps498c3578.jpg)
After 3 days machining!!!
I have all the parts machined. I love my Bridgeport Mill!!!
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig013_zps0d724d9d.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig014_zps8e75d78b.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig015_zpsb0e080ea.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig016_zps057827d8.jpg)
Welding the top rails on.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig017_zpsbb426522.jpg)
Welded the frame together. Took longer than you would think to make sure straigt!!!!!
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig018_zps5e24c8da.jpg)
Showing rails true along top sliding edge.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig019_zps0511839c.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig023_zpsd959eea9.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig025_zpsbe28b938.jpg)
Welded plates to bottom of post. This is on of the mods I did by taping holes.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig026_zps40c5395f.jpg)
Fixed post in center of jig.
Matted to each other.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig027_zps3469f2eb.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig039_zps523e99f2.jpg)
Made sure angles matched jig because table not leveled.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig028_zpsc431dc24.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig031_zps4f5144fa.jpg)
Other direction
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig035_zpsd7745475.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig036_zpsc58ca720.jpg)
Showing the are paralell
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig040_zpsc8fe54b8.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig041_zpsde1212d5.jpg)
Welded the rear jig mount and made sure same as table. Measurement has changed because table was moved while welding.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig045_zps45ef4014.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig042_zps9c2e58ee.jpg)
Moved post and welded the other neck ficture to match.
Clamped together.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig047_zps2e6968bc.jpg)
Clamps removed after welding
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig048_zps1af7db6a.jpg)
Installed all thread in neck.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig049_zps48aa25a2.jpg)
Welding motor and rail fixture.
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig050_zps43950517.jpg)
Fixture welded. This is one of the other mods made by making adjustable rails,
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig051_zps836a487e.jpg)
Jig done!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig052_zps3a94851a.jpg)
![Image](http://i1301.photobucket.com/albums/ag117/77bobber/Jig054_zpscaf3cb8a.jpg)
What do you guys think?????